Product Description
The aid of our technocrats and latest production unit has assisted our firm to offer Vertical Drop Dead Block Coiler. The provided block coiler is manufactured with utmost precision using world class components with the use of progressive techniques. The offered coiler is extensively demanded for drawing and coiling aluminium and copper wires. This Vertical Drop Dead Block Coiler is also designed with removable bolts and PLC controller.
Features:
- Low maintenance
- Silent operation
- Sturdiness
- Operates at low power
Product details
Automation Grade | Automatic |
Brand | AE |
Capstan | 300 mm to 760 mm |
Wire Range | 6 mm to 0.9 mm for all metals and alloys |
Advanced Automation & ControlEquipped with PLC-based automation and AC Variable Frequency Drive (VFD), this coiler delivers precise speed management up to 24 m/s. These technologies streamline operation, improve reliability, and allow custom settings to suit different production requirements, making it ideal for modern wire processing lines.
Flexible Design for Diverse Wire MaterialsThe coilers adjustable coil inner diameter and compatibility with MS, SS, high carbon steel, copper, and aluminium wires enable it to adapt to various wire types and diameters. Production capacity up to 5 tons/hr and flexible inlet/outlet diameters support a wide range of wire drawing and coiling applications.
Safety and Durability AssuredSafety features, including emergency stops, interlocks, and a secure enclosure, protect operators throughout the process. The powder-coated or anti-corrosive paint finish and heavy-duty base ensure longevity and resilience in demanding industrial environments. Low noise operation (<75 dB) and forced air/water cooling options further enhance its suitability.
FAQs of Vertical Drop Dead Block Coiler:
Q: How does the Vertical Drop Dead Block Coiler improve wire processing efficiency?
A: The coiler uses automated PLC control and AC VFD to optimize coiling speed, minimize manual intervention, and support non-stop production, increasing the efficiency and output in wire drawing and processing lines.
Q: What types of wire materials can be processed with this coiler?
A: The machine is designed to handle a variety of wire materials including mild steel (MS), stainless steel (SS), high carbon steel, copper, and aluminium, making it highly versatile for different industries.
Q: When should the optional cooling system be used during operation?
A: The forced air or water cooling system is recommended during continuous high-speed operation or when processing wires prone to heat buildup, helping maintain optimal performance and product quality.
Q: Where is the best installation setup for this coiler?
A: As a floor-mounted device with a heavy-duty base, installation should be in stable, industrial environments with enough space for safe operation and maintenance. Proper electrical connections (380/415V 3-phase, 50/60 Hz) are required.
Q: What is the process for adjusting coil inner diameter to fit different wire sizes?
A: Adjusting the coil inner diameter is straightforward; the system allows operators to set the diameter to accommodate wire sizes from 400 mm upwards, supporting both wide and narrow coils for different outputs.
Q: How does the automatic mode enhance operational safety and accuracy?
A: Automatic mode, supported by PLC automation and integrated safety features (emergency stop, interlocks), reduces operator error, ensures consistent coiling, and protects both personnel and equipment during use.
Q: What are the benefits of the machines powder-coated and anti-corrosive surface treatment?
A: These surface treatments provide robust protection against wear, moisture, and chemicals, ensuring the coiler maintains both its structural integrity and appearance even in challenging industrial settings.